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New Product: Edwards ‘Sirius 6000’ plasma abatement system targets etch processes
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Product Briefing Outline: Edwards has launched the ‘Sirius 6000’ abatement system. Designed for low cost-of-ownership, the Sirius 6000 system addresses greenhouse gas abatement challenges arising from dielectric and polysilicon etch processes used in semiconductor manufacturing. The design uses an energy efficient microwave plasma in a carefully controlled chemical environment and an integrated wet scrubber to reduce fab greenhouse gas emissions by as much as 95 percent over a wide range of total flow rates and perfluorocompound (PFC) concentrations.
Problem: The World Semiconductor Council has committed to reducing industry PFC emissions by 10 percent from 1995 levels by the year 2010. With the change from traditional PFC gases to nitrogen fluoride (NF3) remote plasma cleaning for chemical vapor deposition (CVD) chambers, etch processes have become the major PFC emitters in state-of-the-art 300mm fabs. The Sirius 6000 system is specifically designed to address this issue and help semiconductor manufacturers fulfill their commitment to preserving the environment.
Solution: Plasma abatement has a significantly lower cost-of-ownership than fueled abatement, resulting from lower costs for energy, consumables and maintenance. At the same time, its high-density plasma delivers more energy to the abatement process itself, ensuring effective destruction of both greenhouse gases and potentially toxic by-products. The plasma reduces PFC gases to hydrogen fluoride (HF) and prevents the creation of harmful by-products, such as carbon tetrafluoride (CF4). The hydrofluoric acid and any other remaining byproducts are then removed from the exhaust stream in the integrated wet scrubber, preventing harmful emissions from reaching the atmosphere.
Applications: Edwards’ new Sirius 6000 microwave plasma abatement system has already deployed at select 300mm fabs in Asia and Europe for dielectric and polysilicon etch process abatement.
Platform: A microwave plasma is used in a controlled chemical environment with an integrated wet scrubber.
Availability: Currently available.
