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Point-of-use abatement for copper CMP

06 July 2006 | By Mark Osborne | News > EHS

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MetronMetron Technology claims the semiconductor industry's first and "only" point-of-use (POU) solution for abating copper from a chemical mechanical planarization (CMP) system's effluent stream. Jointly developed by Applied Materials and BOC Edwards, the Aquareus system is exclusively sold and serviced worldwide by Metron Technology.

The Aquareus system has a simplified treatment process to enable chipmakers to meet stringent liquid discharge limits at a lower cost and with less risk than complex back-pad methods. The tool provides more than 99% removal efficiency and over 3000 hours mean time between failure (MTBF) reliability. Metron calculates that the Aquareus can save users up to $0.15 per wafer, or up to 30% in treatment cost over centralized back-pad systems.

The Aquareus system uses a highly selective, proprietary, fluidized bed ion exchange resin technology that handles high flows from a broad range of CMP chemical slurries, with minimal service or maintenance. Intense tests of the Aquareus CMP waste treatment have been made over two years at Applied Materials' Maydan Technology Center in Sunnyvale, California. Metron says that this real-world experience has proven Aquareus' ability to cost-effectively reduce emissions from multiple copper CMP systems to levels far below the toughest governmental standards.

A typical CMP tool running in production generates effluent containing approximately one hundred kilograms of copper per year. Aquareus concentrates the copper by a factor of 200:1. The Aquareus system's point-of-use design allows process flexibility and incremental growth capability.

"The Aquareus system showcases the kind of environmental innovation that results from combining Applied Materials' strong CMP process technology with Metron's abatement expertise to provide an industry solution that reliably manages copper disposal at much lower cost than current abatement options," says Werner Finsterbusch, general manager of Metron Technology.


By Dr Mike Cooke

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