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Home arrow Product Briefings arrow Lithography arrow New Product: Full-chip lithography simulation
New Product: Full-chip lithography simulation Print E-mail
Oct 04, 2005 at 04:19 PM

Product Briefing Outline: Brion Technologies has launched its "Focus Exposure Modeling" (FEM) system, for one-model, full-chip, full process window lithography simulation applications. FEM is designed to simulate real-world lithography manufacturing processes before photomask or wafer production begins.

Problem: The International Technology Roadmap for Semiconductors (ITRS) identifies full-chip lithography simulation as a must-have technology for sub-90nm technology nodes, when device developers rely on complex optical proximity correction (OPC) and other resolution enhancement techniques (RETs) to ensure devices can be manufactured as designed. In this environment, weak spots in the circuit layout design become an increasingly pronounced problem. Such weak spots are exceptionally sensitive to process variation, and are thus prone to fail. Without the ability to simulate lithography processes accurately across the full process window, these weak spots are extremely difficult (if not impossible) to prevent. If not caught before production begins, weak spots can result in yield hits, systematic design failures, delayed time to market and, ultimately, substantial losses in revenue.

Solution: Brion's FEM system offers a new approach to full-chip lithography simulation. The FEM product allows users to create a single, comprehensive model of the lithography process across the entire focus and exposure window. To achieve accurate simulation over the real-world process window, FEM employs first-principle, physics-based modeling techniques at full-chip capacity and throughput. Until now, production fabs relied on full-chip models that run only at nominal focus and exposure, leaving significant room for error and risk of yield loss.

Applications: Lithography & photomasks.

Platform: Brion's FEM system extends the company's "Tachyon" platform, and represents a foundational capability to Brion's new Lithography Manufacturability Check (LMC) system. The Tachyon LMC solution allows users to conduct full-chip, model-based inspection of chip designs to predict the exact areas on a mask that are most likely to fail due to lithography process variations. The combined FEM-LMC system uses Brion's proprietary Tachyon computational lithography platform, which incorporates advanced algorithms that combine image-based simulation with EDA-style polygon and contour-based geometry processing.

Availability: October 2005 onwards

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