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Home arrow Product Briefings arrow Critical Components & Sub-Systems arrow Remote plasma source maximizes process development flex...
Remote plasma source maximizes process development flexibility Print E-mail
Oct 08, 2004 at 07:00 PM
ImageProduct Briefing Outline: Advanced Energy Industries, has unveiled its next-generation "Litmas RPS 1501" linear-inductive remote plasma source for advanced thin-film processes. Especially well-suited for wafer pre-clean, photoresist strip, gate dielectric deposition and atomic layer deposition (ALD) applications, the Litmas RPS 1501 also facilitates the development of a wide variety of other advanced process applications.

Problem:
AE's Litmas RPS 1501 is the only fully integrated, remote, inductive plasma source and power delivery system available in a high-conductance, lowsurface- area, linear geometry. The platform's solid-state power-matching design delivers up to 1.5 kW of stable radio-frequency (RF) power in less than 3 milliseconds, enabling faster changing processes, reducing process variability and improving yields for advanced sub-90 nm and 300 mm applications. Moreover, its extremely low source-to-source variability enhances end-user process development and yields.

Solution: Using the patented LitmasMatch topology to couple the 2 MHz power from the field-effect transistors (FETs) of the power amplifier circuit, the Litmas RPS design delivers RF power in an inherently more efficient manner than traditional RF plasma systems that convert power through a 50-ohm cable. The feedback and control circuit utilized in the LitmasMatch topology allows the platform to dynamically adjust the timing of the FETs to maintain proper operation even as plasma loads vary substantially and rapidly with changes in pressure, power or chemistry. Further, the source chamber, which is available in both low-recombination quartz and durable alumina configurations, uses a patented, ringing-coil antenna design that maximizes ignition in multiple chemistries.

Applications: In wafer pre-clean applications, the Litmas RPS utilizes a confined plasma to generate reactive gases that gently remove hydrocarbons,water vapor, native oxides,and other undesirable substances from the wafer surface. Eliminating these contaminants, which can induce point or film property defects, should result in higher yields. With dry strip (ashing) processes, etch species produced in the Litmas RPS chemically react with photoresist on the wafer surface to produce volatile etch products.Unlike in-situ photoresist strip sources, the remote Litmas RPS source eliminates any ion charging damage that could reduce device yields. In thin-film deposition applications, such as PEALD,PECVD,and PEPVD, the Litmas RPS helps precisely and rapidly deposit ultra-thin, low-defect, high-k dielectric or liner/ barrier films on the wafer surface. By utilizing a remote plasma to pre -dissociate active chemical species, can optimize film properties and deposition rates.

Platform: The new Litmas RPS 1501 is a high-performance addition to AE's portfolio of remote plasma sources.

Availability: 2004 onwards.
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