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Wafer Processing Product Briefs   RSS Feed
Product Briefing Outline: Aviza Technology has launched the Versalis fxP, a 200/300mm cluster system targeted for 3D-IC manufacturing using through silicon via (TSV) technology. The Versalis fxP is based  Read More
Product Briefing Outline: Lam Research has introduced the 2300 Versys Kiyo3x conductor etch series, which the company claims can achieve CD uniformity levels of 1nm across the wafer, a key  Read More
Product Briefing Outline: Novellus Systems has launched two specific dry strip and clean systems that each target different photoresist removal requirements for leading-edge logic and memory manufacturing. The ‘G400’ is  Read More
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Wafer Processing
The Wafer Processing section deals with both Front End of Line (FEOL) and Back End of Line (BEOL) wafer processing issues for leading edge CMOS work streams only. Articles are commissioned from experts in their fields that include IC manufacturers, R&D centres, capital equipment companies and Universities from around the world.


14th Edition: Interconnect Strategies and Deep Submicron CMOS Manufacture Print E-mail
Feb 02, 2005 at 05:55 PM
KENNETH ROSE & CHRISTOPHER MARK, Rensselaer Polytechnic Institute, Troy, NY, USA

ABSTRACT

As CMOS chips are scaled to deep submicron dimensions, interconnects increasingly limit performance. Achieving performance requirements can lead to an explosion in the number of wiring levels required. Alternative approaches to limiting long wire delay and reducing the number of wiring levels are discussed. Tradeoffs in interconnect strategies are compared.Write Comment (0 comments)
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14th Edition: Surface Preparation Technology Requirements, Challenges, and Proposed Solutions Print E-mail
Feb 02, 2005 at 05:52 PM
JAGDISH PRASAD & M. RAO YALAMANCHILI, SCP Global Technologies, Boise, ID, USA

ABSTRACT

In this paper we present results of the surface preparation processes developed specifically to meet the ITRS requirements outlined for particles, watermarks, surface roughness and metallic contamination. These processes include a) a dilute SC1 process with integrated rinse (termed "SC1 Pro-Rinse") for improved surface roughness and particle removal and b) a drying process (termed "GreenDry") with integrated chemical injection and rinse steps for watermark free final rinsing and drying. Results from these new surface preparation processes clearly indicate that these new technologies not only meet ITRS requirements but also help reduce ESH impact by reduction in DI water consumption.Write Comment (0 comments)
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14th Edition: Characterisation of Porous Low Dielectric Constant Films by Ellipsometric Porosimetry Print E-mail
Feb 02, 2005 at 05:50 PM
MIKHAIL R. BAKLANOV & KONSTANTIN P. MOGILNIKOV, XPEQT, Tessenderlo, Belgium

ABSTRACT

Ellipsometric porosimetry (EP) is an effective method for characterisation of porosity, pore size distribution (PSD) and specific surface area in porous Low-K films. The films can be deposited on top of any smooth substrate. EP is a new modification of the adsorption porosimetry. In situ ellipsometry is used to determine the amount of adsorptive which adsorbed/condensed in the film. Change in refractive index is used to calculate of the quantity of adsorptive present in the film.Write Comment (0 comments)
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14th Edition: Copper Removal Processes for Microelectronics Applications Print E-mail
Feb 02, 2005 at 05:48 PM
RAJIB AHMED, BRIAN SOPKO & JACOB JORNE, University of Rochester, Rochester, NY, USA

ABSTRACT

Methods of copper removal for microelectronics applications have been explored. We have discussed the mechanisms of the more commonly accepted chemical mechanical planarisation (CMP) processes. We also have investigated the mechanisms of electrodissolution and electropolishing. Two processes for improving the current methods of dual damascene copper processing have been made.Write Comment (0 comments)
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14th Edition: Automated Online Control of Plating Bath Additives Increases Wafer Yield Print E-mail
Feb 02, 2005 at 05:46 PM
PETER BRATIN, GENE CHALYT & MICHAEL PAVLOV, ECI Technology, East Rutherford, NJ, USA

ABSTRACT

A new generation of online analysers of Damascene copper deposition plating solutions based on cyclic voltammetric stripping (CVS) can provide substantial yield improvements. The tight process window typically required for void-free filing of submicrometre high aspect ratio structures makes it important that additives be kept within a tight range. This problem has been addressed by new online analytical systems that sample plating tanks on a regular basis and determine the rate at which chemicals in the plating tool need to be replenished.Write Comment (0 comments)
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14th Edition: Achieving Higher Productivity in Oxide CMP Print E-mail
Feb 02, 2005 at 05:44 PM
CHAD C. GARRETSON, JEFF P. RUDD, BRIAN J. BROWN, DAN FLYNN & STEVE CHEN, Applied Materials, Santa Clara, CA, USA

ABSTRACT

Pioneered by IBM in the 1980s, silicon dioxide was the first application of chemical mechanical planarisation (CMP). As more transistors are packed onto each chip, the number of interconnect levels and the number of oxide CMP wafer passes has increased dramatically. It is common today for 0.18-mm devices to require 5-8 oxide polishes for logic devices and 3-5 oxide polishes for DRAMs. Oxide is today, and is likely to remain for several more years, the largest CMP application. The biggest challenge to developing improved oxide CMP process technology is achieving better process performance with higher productivity and lower cost of ownership (CoO).Write Comment (0 comments)
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14th Edition: Barriers for Cu/low k Damascene Structures Print E-mail
Feb 02, 2005 at 05:41 PM
KAREN MAEX, ZS. TOKEI, A. SATTA, F. LANCKMANS, W. WU & F. IACOPI, IMEC, Leuven, Belgium

ABSTRACT

The introduction of new dielectrics in the Back End of Line (BEOL) processes is very challenging. The choice of the low k dielectric has a large impact on all subsequent steps in the process, i.e. on the deposition of hard masks, the patterning and strip process and the post dry etch clean. The mechanical properties of the low k dielectric of choice are directly related to the Cu deposition and the Cu CMP step.Write Comment (0 comments)
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14th Edition: The SiGe:C Epitaxy Process in Manufacturing Print E-mail
Feb 02, 2005 at 05:39 PM
JILL C. HILDRETH, JEFFREY A. CHAN, ANDREW S. MORTON & HEATHER KRETZSCHMAR, Motorola Inc., Chandler, AZ, USA

ABSTRACT

To meet the high-frequency demands of today's wireless market, SiGe:C heterojunction bipolar transistors have grown in popularity. This need for speed has forced the novel process of SiGe:C epitaxy out of the development laboratory and onto the factory floor. Not only must the SiGe:C process meet device and product specifications, but to be cost effective, it must include a process and tool monitoring plan that can be executed around the clock by manufacturing personnel. Described within is a methodology for manufacturing SiGe:C films with industry-leading film quality using a reduced-pressure CVD reactor for deposition. Use of this methodology has enabled Motorola to qualify SiGe:C for production on a 0.35 µm BiCMOS platform.Write Comment (0 comments)
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15th Edition: Innovative Metal Lift-Off Process Using Dry Carbon Dioxide1 Print E-mail
Feb 02, 2005 at 04:25 PM

MARTIN EMRICH, MACROTRON Systems GmbH, Munich, Germany PAUL MILLER, DOUG PRICE & CHARLES BOWERS, Eco-Snow Systems, Inc., Livermore, CA, USA

ABSTRACT

A "dry" carbon dioxide process has been investigated as a replacement for conventional solvent and deionised-water spray techniques for metal lift-off process steps. Results show that wafer yield is improved as a result of reduced electrical degradation and particle density. We also observe reductions in contact resistance between the interconnect metal and ohmic metal layers of greater than 20%.

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15th Edition: Implant Anneal Using Single Wafer Rapid Thermal Furnace (SRTF) Print E-mail
Feb 02, 2005 at 04:23 PM

WOO SIK YOO & TAKASHI FUKADA, WaferMasters Inc, San Jose, CA, USA RIU KOMATUBARA, Tokyo Electron Ltd, Tokyo, Japan JIRO YAMAMOTO, NEC Hiroshima Ltd, Hiroshima, Japan

ABSTRACT

Rapid thermal annealing (RTA) of various implant species (11B+, 49BF2+, 31P+ and 75As+) in 200mm diameter Si wafers was done using a single wafer furnace (SRTF) system and a lamp-based rapid thermal processing (RTP) system under 1 atm N2 atmosphere. Implant energy was varied between 70keV and 50keV. Average sheet resistance and its uniformity were measured after annealing under various conditions. Very efficient and uniform electrical activation across the wafer was observed in a wide range of annealing conditions. An alternative implant annealing strategy against the "spike anneal" was proposed based on experimental results.

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